Case Study: Tissue Nubbin/Cookie Extraction System
Client: Leicester-Based Tissue & Kitchen Paper Products Manufacturer
Sector: Tissue Manufacturing
Solution: Tissue Nubbin/Cookie Extraction System
Location: Leicester, UK
The Challenge
A leading tissue and kitchen paper products manufacturer in Leicester was facing frequent disruptions due to the accumulation of nubbins or “cookies”—small tissue offcuts generated during converting processes.
Key issues included:
- Recurring machine stoppages
- Increased manual handling and clean-up
- Reduced production efficiency
- Excess tissue waste buildup around equipment
Our Solution
Impact Air Systems designed and installed a bespoke Tissue Nubbin/Cookie Extraction System, engineered to handle high volumes of lightweight tissue waste with minimal maintenance.
System Features:
- High-efficiency air extraction from converting lines
- Ductwork network integrated with existing machinery
- Centralised separation and compaction unit
- Low-noise, energy-efficient fans
- Designed for continuous 24/7 operation
The Results
After system installation, the manufacturer saw immediate improvements:
- Reduction in machine downtime
- Smoother and faster production throughput
- Cleaner, safer working environment
- Efficient, centralised waste collection for recycling
- Less manual handling = better staff productivity and safety
Looking for a solution like this?
Contact Impact Air Systems to discuss how we can optimise your production line with our industry-leading air extraction solutions.
Live Demonstrations. Proven Performance.
Send or bring a sample to our Resource Recovery Demonstration Facility and watch as we run it through our systems, showing you exactly how we can improve your process. Join us in person or online for a live, results-driven demonstration.
Learn MoreNeed technical services or spare parts?
Our nationwide service packages cover urgent repairs and scheduled maintenance. Skilled engineers respond quickly, supported by extensive spare parts stocks, ensuring your systems run at peak performance with minimal downtime and maximum reliability.
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