Foil, Film and Packaging

Solutions to remove the trim and production off cuts during the packaging manufacturing process.

Specialist Extraction Solutions for Foil, Film & Flexible Packaging

 

At Impact Air Systems, we specialise in the design, manufacture, and installation of bespoke extraction systems for challenging waste streams such as foil, film, and flexible packaging. These materials – often used in food and laminated product packaging – require careful consideration during system design due to their physical properties and recycling value. Our tailored solutions ensure reliable removal, efficient transport, and optimised recycling of these difficult waste types.

 

Aluminium foil lattice removal from food tray production process

 

Foil Lattice Waste Removal – Maximise Uptime, Minimise Waste

Managing foil lattice or skeletal waste during packaging production can be labour-intensive and disruptive. Our foil extraction systems are engineered to significantly boost productivity by automating the removal of this waste directly from the press, eliminating the need for manual rewinding and reducing unplanned downtime.

Multiple machines can be linked to a centralised extraction system, where waste is pneumatically conveyed across the production area and directly baled — turning a production challenge into a recyclable revenue stream. Smartly designed trim collection hoods integrate seamlessly around the press, working in tandem with local mini chopper fans to break the foil lattice into manageable, conveyable pieces.

 

Film and Flexible Packaging Waste – Precision Handling for Lightweight Materials

Handling thin films and laminated packaging waste requires a precise, controlled approach. Our systems include high-performance precision trim cutters that break down lightweight film at the source, enabling smooth pneumatic transport through ductwork to a central compactor or baler.

Whether you’re managing waste from a single press or multiple production lines, we provide scalable solutions that minimise waste build-up, free up valuable floor space, and improve operational flow — all while supporting your recycling and sustainability targets.

 

Why Choose Impact Air Systems?

  • Over 35 years of industry experience with complex packaging waste streams
  • Custom-engineered systems designed for foil, film and laminated packaging
  • Elimination of manual waste handling and associated downtime
  • Seamless integration with existing production equipment
  • Proven performance across the food packaging and converting industries

 

Let us design a waste extraction solution that works around your operation.

 

Contact our technical sales team today to discuss how we can help you transform your packaging waste handling process.

Watch Our Systems in Action Here

For more videos visit our youtube channel
Images

Laminate and Carton Board Trim Removal System

Automatic recovery of waste and trim from production machines and process, significantly improve productivity, operate using less manual labour, improve the working environment, encourage better recycling of the waste material, and reduce health and safety and fire risks. Our solutions are custom engineered for your facility and incorporate 35 years of trading in a vast array of industrial sectors.

Images

Metal Food Packaging Manufacture - Trim Extraction Solutions

Our foil extraction systems are engineered to significantly boost productivity by automating the removal of this waste directly from the press, eliminating the need for manual rewinding and reducing unplanned downtime.

Contact Us

Our Latest Case Studies

Explore our latest case studies showcasing innovative solutions and measurable success, highlighting our expertise in delivering impactful results for businesses across diverse industries.

Automotive Acoustic Carpet Trim Removal

View Details

Automobile Shredder Residue (ASR) Metal Recovery

View Details

Confidential Document Shredding

View Details

Dust Control for Kitchen Roll and Tissue Manufacture

View Details

Glass Clean-Up and Refinement

View Details

Can Making Metal Scrap Removal and Fume Control

View Details

Print Trim Extraction and Heat Recovery Solution

View Details

Print Trim Removal and Heat Recovery

View Details
Impact Air Systems
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.